Baharestan Industrial Town, Karaj, Alborz Province, Iran

+982634760670 - +982634760476

Search

Mold and Plate in Corrugated Carton Manufacturing

In the world of cardboard manufacturing, the use of molds and plates is considered a fundamental principle as a design guideline and standard. Molds and plates in cardboard manufacturing are essential as reference models in the production and design process of packaging. In the design of boxes and packages, standard molds are widely used to ensure uniformity and high quality. These molds are designed with attention to geometric and aesthetic principles to create boxes with precise shapes and dimensions.

A mold is a specialized tool used to cut and shape packaging materials. You can think of a mold as a tool that is shaped in a specific way to cut custom packaging. There are many different types of molds used in the packaging industry, each with its own unique features and applications. Here are some of the most common types of molds used in the corrugated box industry.

Simple mold for corrugated box manufacturing

This type of mold is used to cut flat shapes from metal sheets or other materials. It is the most basic type of mold and is often used for simple shapes such as circles or squares.

Compound Mold for Corrugated Box Manufacturing

This type of mold is used to cut complex shapes that require multiple cuts. It involves two or more stages of cutting in the printing machine process.

Transfer Mold for Corrugated Box Manufacturing

This type of mold is used to cut complex shapes that require multiple operations. It consists of several machines that perform different operations on the material as it moves through the printing machine.

Progressive Mold for Corrugated Box Manufacturing

This type of mold is also used to cut complex shapes that require multiple operations. It consists of multiple stations that perform different operations on the material, but unlike a transfer mold, it moves the material from one station to the next using a feed belt.

Sandwich Die for Corrugated Box Manufacturing

This type of mold combines two or more types of molds into one tool. It can be used to create complex shapes that require multiple operations and cuts.

Cliché in Corrugated Box Manufacturing

A cliché is a printing plate with your brand’s custom logo on it that is used for foil printing. Clichés are made of metal and are mounted in machines that mark boxes, bags, labels, and other packaging materials. The packaging industry has undergone significant changes in recent decades, shaping several major business trends. Two of these trends, sustainability and digital (especially in e-commerce), are expected to create significant challenges for industry leaders, as well as once-in-a-lifetime transformative opportunities. The use of clichés in the packaging industry has become a common practice in packaging design. However, with the growing concern for sustainability, clichés and near-meaningless environmental claims have become a major issue. Unfortunately, many businesses are not necessarily concerned with understanding the complex sustainability issues that surround their products. As a result, a significant amount of sustainability jargon is at risk of not only being misleading, but also losing its meaning altogether. Today, there are a variety of cliché printing methods available, each with its own advantages and disadvantages. Here we explore some of the most common cliché printing methods used in the packaging industry.

Digital Cliché Printing

This method uses digital technology to print images directly onto packaging materials such as corrugated boxes, plastic bags, and labels. Digital printing offers high-quality images with excellent color accuracy, making it ideal for a variety of businesses.

Silkscreen Cliché Printing

This method involves using a stencil to transfer ink onto a substrate through a screen mesh. The stencil blocks areas where the ink should not be applied, while allowing the ink to pass through in other defined areas, forming the desired design.

Gelatin Cliché

Gelatin cliché is a type of cliché that is used in flexography. It is made of flexible sheets that are used to print on a variety of surfaces (mostly polymers) using plastic, gelatin, or silicone. Gelatin clichés are used in the corrugated box industry and roller printing. In the flexography printing process, the gelatin cliché containing the design is directly in contact with the printable material and transfers the desired design to the surface.

Metal Cliché

This type of cliché is used in foil printing and flexography. It is made of various materials, one of which is metal. The metal plate is engraved with the printed image or text, and then the ink is transferred from the plate to the substrate using a silicone pad. The depth of metal clichés is approximately between 18 and 25 micrometers, and this varies depending on the design program and order. Metal cliché printing is commonly used in the packaging industry to print logos, brand information, and product information on packaging materials such as corrugated boxes, plastic bags, and labels.

Application of Zinc in Cardboard Production

Zinc is a metal that has been used in the packaging industry for many years. It is typically used as a coating on steel or aluminum cans to prevent corrosion and preserve product quality. Zinc is also used as a nano-particle to increase the mechanical strength of packaging materials and transfer antioxidant or antimicrobial effects. In addition to its use as a coating, zinc is also used in the production of biodegradable polymeric materials based on PVC. The use of zinc-containing additives in polymeric materials improves their biodegradability in natural conditions. These materials are widely used in the packaging industry for a variety of applications such as medical devices, toys, artificial leather, and cable products. The use of zinc in the packaging industry is expected to grow in the coming years. According to a report by StartUs insight, one of the top 10 trends in the packaging industry is the use of nanotechnology in packaging. It is expected that zinc nanoparticles, by increasing the mechanical strength of packaging materials, will play an important role in this trend.

We help our customers stand out in the market by providing superior packaging solutions

To achieve this goal, we continuously invest in developing our relationships with our customers so that we can meet the needs of our customers today and tomorrow. The consulting and design team of Mehen’s expert engineers, after hearing the demands of the customers, examined the different ways of packaging the product and then using the valuable experiences of the past and the current knowledge of packaging and the use of new technologies, the most optimal type of packaging examined. provides to consumers. For more information and consultation with us, click on the free consultation button.

Leave a Reply

Your email address will not be published. Required fields are marked *